Cylindrical lithium battery production line

Device Introduction: The process process from the battery warming tunnel furnace completes from the scroll around the line to the preheating baking section. The battery cells are heated on the conveying line of the constant temperature stove, and the heating pipe is used to generate heat in the heating pipe.

Product Description

Cylindrical lithium battery production line

 

Pretending section -square shell battery:

Preheat tunnel furnace

*Device Introduction: The process process from the battery warming tunnel furnace completes from the scroll around the line to the preheating baking section. The battery cells are heated on the conveying line of the constant temperature stove, and the heating pipe is used to generate heat in the heating pipe. The fan is used to stir. Essence

*Equipment advantage:

1. Simple design and energy saving;

2. Covering the area is small;

3. Compatible with replacement.

 

Hot Press

Device profile: Thermal compressor is used to plasticine the battery after the winding, mainly including heat pressure and Hi-POT testing; the device can make the heat pressure duration, thermal pressure temperature, thermal pressure pressure, Hi-POT test duration, testing test duration, testing As a result, the information such as the scanning barcode corresponds to one -to -one code, and the corresponding information is stored to the industrial PC and uploaded to the MES system.

*Equipment advantage:

1. The battery connection process does not hurt the battery cell;

2. The hot pressure plate is pressed naked batteries, which is evenly heated;

3. Thermal pressure temperature detection;

4. Hi-POT test.

 

Connect the ultrasonic welding machine

*Introduction to the device: The connecting film ultrasonic welding machine is used for the battery polar ear and connecting ultrasonic welding equipment of the battery cell in the assembly section of the square lithium ion battery. This device mainly completes the positioning, detection, and fixture of the battery, connecting films, protective pieces, etc.;

*Equipment advantage:

1. The battery connection process does not hurt the battery cell;

2. During the welding process, the battery protection is well protected;

3. Compatible with non -stop driving and tape and stop tape;

4. Welding machine dysfunction detection.

 

Transfer laser welding machine

*Device Introduction: The laser welding machine is used for the battery top cover and connecting the ultrasonic welding equipment of the cells in the assembly section. This device mainly completes the cells and codes, scan code, the top cover, single -code, code scanning, rotating slices and top cover laser welding, welding and dust removal, welding printing detection, welding printing and sticker, stickers detection, lowering, lowering, lowering, lowering Materials and other functions.

*Equipment advantage:

1. The battery connection process does not hurt the battery cell;

2. Stable welding quality;

3. Compatible with non -stop driving and tape and stop tape;

4. Quickly change;

 

Hexin tie tie machine

*Introduction to the device: The combined glue machine is used for the AB battery core buckle equipment in the assembly section of the square lithium ion battery. This device mainly completes the battery cell scanning code, the incoming NG battery cache, the AB battery cell positioning of the core, the refurbage and transfer of the co -core, the post -positioning of the blue glue, the blue glue qualified scan detection, the adhesion NG cache, etc. Function.

*Equipment advantage:

1. The battery connection process does not hurt the battery cell;

2. The core of the core of the core process of the core, the polar ears, and the top cover are located separately without pulling the risk of pole ears;

3. Compatible non -stop changing tape and stopping tape.

 

Pack mylar machine

*Device profile: Bag mylar machine is used in the battery packs of the square lithium ion battery in the assembly section Mylar, hot melt, and the bottom L glue equipment. This device mainly completes the positioning of the battery cell, MyLAR, and the bottom beef, and the input of the transit.

*Equipment advantage:

1. The battery connection process does not hurt the battery cell;

2. Good alignment and high yield;

3. Good maintenance performance and good safety performance;

4. Compatible with non -stop driving tape and stopped tape;

5. Quickly change.

 

Shell

*Introduction to the device: The shell is used for the cells and square aluminum shells in the assembly section of the square lithium ion battery in the assembly section. This device mainly completes the battery cleansing code, NG code batteries, battery dust removal, and battery cell positioning; square aluminum shell automatic material, cleaning in the aluminum shell cavity, and aluminum shell positioning; Materials, feeding transit and other functions.

*Equipment advantage:

1. The battery transportation process does not hurt the battery cell;

2. The aluminum shell does not hurt the aluminum shell;

3. The depth of the shell is controllable.

 

Top cover pre -welding machine

*Device introduction: The top cover pre -welding machine is used for the aluminum shell and top cover function of the square lithium ion cell after completing the cell shell. This device can mainly implement functions such as NG cache, aluminum shell and top cover, compression, backstage detection, pre -welding, and installation detection NG cache.

*Equipment advantage:

1. The whole machine adopts a turntable layout, with reasonable structure and higher cost performance;

2. Multi -layer safety protection during the transportation process to ensure the safety of the battery core;

3. Multi -direction and follow -up design;

4. During the welding process, the battery protection is well protected.

 

Welding machine around the top cover

*Device Introduction: The welding machine around the top cover is used for the top cover and the battery shell welding equipment of the square lithium ion battery in the assembly section. This device mainly completes the functions of upper material dust removal, pre -welding scanning, battery compression, protective cap, laser welding, protection cap, long -sized roller edge, appearance detection, NG exclusion and other functions.

*Equipment advantage:

1. The battery connection process does not hurt the battery cell;

2. The battery is positioned in the fixture without hurting the battery cell;

3. High welding efficiency and high yield;

4. High equipment accuracy;

5. Convenient replacement of the protective cap.

 

Inspection machine

*Device profile: The inspection machine is used for the gas tight test after welding the battery top cover of the square lithium ion battery in the assembly section; , The first inspection of bad reviews, feeding, NG excretion and other functions.

*Equipment advantage:

1. Standardized modular design of the sealing ring;

2. Compatible design of turtle treatment tools;

3. Automatic monitoring of cavity and automatic concentration;

4. The leakage instrument of the pupae spectrum adopts high -quality brands.

 

Core automatic injection line

*Device Introduction: The battery automatic injection line is pumped into the transit cup into the quantitative electrolyte into the transit cup, and the electrolyte is injected into the battery within a certain static time through the positive and negative pressure of the liquid surface. This device mainly completes the process of automatic code scanning, Hi-POT testing, gas tight detection, equal injection liquid, vacuum static, eliminating residual liquid, and cleaning oil.

*Equipment advantage:

1. It can achieve fast change;

2. The equipment is stable and the qualified rate is high;

3. Clean the mouth of the injection to reduce cross -pollution.

 

Electric automatic baking wire

Device introduction: Vacuum baking wires are mainly used to remove water before injection. Use temperature and vacuum to change water to evaporate water, take away the water away, inject dry air/nitrogen, 3-4 times or multiple cycles, and cool out.

*Equipment advantage:

1. Simple design and energy saving;

2. Covering the area is small;

3. Compatible with replacement.

 

Installed section -cylindrical battery:

Positive/negative episodes of flow disk welding machine

*Device profile: Positive/negative polar set stream welding machines mainly complete the process of plasma cleaning and feeding, welding welding, short -circuit testing, welding track detection, and NG discharge.

*Equipment advantage:

1. AGV conveying set, automatic feed plasma cleaning, one -time feed can work continuously for 30 minutes;

2. Pressure monitoring of the welding process, the distance between the diaphragm and the flow disk can be set; it can also be monitored and the pressure is set;

3. Multiple methods to detect the quality of welding tract: uniformity, pores, welding collapse, slag, etc.;

4. Stable performance, the operation of the square, the simple and convenient maintenance and maintenance, and the type can be replaced quickly;

5. Scan code roll core, process information can be traced.

 

Positive Paste Player

*Introduction to the device: The positive sticker adhesive machine mainly completes the process of sticker, folding, flattelling, and end -facial tape detection.

*Equipment advantage:

1. High accuracy of adhesion;

2. Stable performance, convenient operation, simple and convenient maintenance and maintenance, can be replaced quickly;

3. Scan code roll core, process information can be traced.

 

Shell

*Device profile: The shell is mainly completed by the roll core scanning, steel shell warehouse, cell shell, shell detection, steel shell scanning, roll core height measurement, NG exclusion and other processes.

*Equipment advantage:

1. Do not damage the roll core in the shell;

2. Stable performance, convenient operation, simple and convenient maintenance and maintenance, can be replaced quickly;

3. Binding the roll core code and steel shell code, which is more convenient for tracing process information.

 

Tank

*Device profile: The groove machine mainly completes the processing of feeding, scanning code, grooves, dust removal, insulation testing and other processes.

*Equipment advantage:

1. High dust removal efficiency and strong effect;

2. Convenient debugging, use the fast -disassembly structure to maintain convenient maintenance;

3. Stable performance, convenient operation, simple and convenient maintenance and maintenance, can be replaced quickly;

4. Scan code, process information can be traced.

 

Sealing ring laser welding machine

*Device introduction: The sealing ring laser welding machine mainly completes the sealing circle into the shell, plasma cleaning, sealing circle welding, post -welding dust removal, visual welded joint detection, covering shell and other processes.

*Equipment advantage:

1. The welding process has a dust -proof cap, preventing the dust from the battery in the welding process;

2. Welding channel quality testing;

3. Stable performance, convenient operation, simple and convenient maintenance and maintenance, can be replaced quickly;

4. Scan code roll core, process information can be traced.

 

Sealer

*Introduction to the device: The sealing machine mainly completes the process of detecting the block, pre -sealing, one, two seals, three seals, kicking NG materials, good products into the flow line.

Equipment advantage:

1. Pickle -type moving feeding, accurate positioning, prevent clips from injury battles;

2. The connection agency is connected with the sealing modulus, the actions are consistent, and the reliability is high;

3. Do not damage the appearance of the battery cell;

4. The mold can be replaced quickly.

 

Appearance size testing

*Device introduction: The appearance size detection mainly completes the process of visual appearance detection, battery height detection, and NG materials.

*Equipment advantage:

1. Machine replacement, high efficiency, high precision, high -speed non -contact detection, 24 hours uninterrupted work, stable quality;

2. Use visual camera instead of people's eyes to reduce costs.

 

Positive and negative polar welding machine

*Device introduction: Positive and negative polar welding machines mainly complete the process of pre -welding cleaning, laser welding positive column, visual inspection, and negative pole bottom welding.

*Equipment advantage:

1. Complete function and good stability;

2. Scan code roll core, process information can be traced;

3. The welding area is large and overcurrent;

4. Reliable structural principles, convenient debugging and maintenance;

5. Adopt intelligent control, visual operation interface;

6. Strong generalability, just replace the model for replacement.

 

Fully automatic inspection machine

*Device introduction: The fully automatic inspection machine mainly completes the craftsmanship of good products, refined and empty inspections, re -inspection of bad inspection, inspection of good products and re -inspection products, and re -inspection workstations to NG cache belt.

*Equipment advantage:

1. Refine and decompose the time required for each action. The three -box linkage ensures the maximum use of the leak detector;

2. The use of crude inspection, fine pumping inspection and re -inspection station, combined use, reduce the misunderstanding rate, improve efficiency, and high accuracy.

 

Sealing nail laser welding machine

*Device introduction: The sealing nail laser welding machine mainly completes the process of laser cleaning, plastic lifting, sealing nails, plasma cleaning, sealing nail welding, post -welding dust removal, visual welded joint detection and other processes.

*Equipment advantage:

1. The sealing nail is raised by the vibration plate, and it is fast and stable;

2. Welding channel quality testing;

3. Stable performance, convenient operation, simple and convenient maintenance and maintenance, and can be replaced quickly.

4. Scan code roll core, process information can be traced.

 

Washing machine

*Device introduction: The cleaning machine mainly completes the process of cleaning hot water, clean water cleaning, air -dried, oil -baking and other processes.

*Equipment advantage:

1. Cleaning process Battery rotation to ensure that the battery is cleaned;

2. Reliable structure principles, convenient debugging and maintenance;

3. Adopt intelligent control, visual operation interface;

4. Strong generalability, only the mold is replaced by the replacement model;

5. Real -time detection of cleaning the solvents.

 

Mask injector

*Device profile: The films injecting machine mainly completes the process of battery packs, film detection, filter depth positioning, 介, crushing, heat shrinkage, head inspection and other processes.

*Equipment advantage:

1. Simple structure, quantitative adjustment through the method of servo motor+scale ruler, etc., is convenient for adjustment;

2. Complete functions, mature models, stable and reliable, less fault, high yield;

3. Scan code, process information can be traced.

 

Core automatic injection line

Electric automatic baking wire

Pretending -soft bag battery: (only the framework)

Hot Press

Introduction to equipment:

Equipment advantage:

 

Automatic welding line

Introduction to equipment:

Equipment advantage:

 

Packing Machine

Introduction to equipment:

Equipment advantage:

 

Full automatic baking wire

Introduction to equipment:

Equipment advantage:

 

Automatic vacuum injection machine

Introduction to equipment:

Equipment advantage:

 

Ingredients ingredients -square -shell battery:

Ingredients ingredient system

*Device profile: The main equipment is metastored by high temperature negative pressure to equipment, capsule pressing equipment, and turning into and. , Two -level equipment, high temperature & room temperature standing shelves, logistics conveying lines, WCS/WMS/MES system composition.

*Equipment advantage:

1. Quartet protection (temperature, smoke, spray, fire water tank);

2. Division of component cabinets and power cabinets, multi -faceted protection+automatic fire door design;

3. Automatic feeding method of the stacking machine, high efficiency in mass production;

4. Software independently develops, interact with MES, WMS, WCS systems, and has strong plasticity.

 

OCV

*Device introduction:

OCV is mainly before turning into it. After turning into it, automatic materials, scanning code, opening voltage measurement, AC internal resistance measurement, shell voltage testing, automatic feeding, can be read. MES system.

*Equipment advantage:

1. Positive opposition: Equipment and conveyor cables adopt an offline positive and reverse motor docking. Testing and conveying does not interfere with each other. The conveyor cable is connected to the tray, transferred to the equipment testing location, the top -up tray, and the equipment is automatically tested; the test is over, the tray is transferred to the conveyor line after the tray falls;

2. Automatic docking: The device sets the transmission device. When the tray is in and out in and out of the tray, the main line of the transport line is automatically connected;

3. Voltage compensation: have automatic compensation voltage functions;

4. Linear fitting: the function of OCV linear synthesis, calculating capacity;

5. Automatic calibration: Internal resistance test automatic calibration, maximize the system errors, improve test accuracy and stability;

6. High -speed sampling: The current sampling time of high -speed pattern is 2ms, reducing sampling time to increase equipment production capacity;

7. Data security: The entire system ensures data security in any abnormal situation. Equipment disconnection, communication interruption, computer failure, virus, driver, emergency stop, alarm and stopping, etc. Not lost.

 

Disassembly

*Device introduction: The disassembly machine uses a dual -station drum into the feeding, the secondary positioning system top upgrade and marketing positioning, and the code scanning gun is identified to the tray of the material. The coding of the material is placed in the raw belt, and the bad products are placed in the NG belt.

*Equipment advantage:

 

Installation

*Introduction to the device: The firing machine uses a dual -station drum into the feeding, the secondary positioning system is pushed into the marketing position, and the three -axis robot handle the battery on the feed belt to the tray.

*Equipment advantage:

 

Negative pressure into a needle bed

*Device introduction: The design of the needle bed cabinet is used as a tray as a battery carrier, which automatically completes the battery tray and feed by the stacking machine; The negative electrode composition forms a complete circuit.

Equipment advantage:

1. The bed cabinet has 24 -hour monitoring such as temperature and smoke, and is equipped with self -sufficient protection measures;

2. Pressing the bed cabinet has a manual control function to respond to emergencies when the semi -closed closed door automatic closing function fails; when the press cabinet is maintained, it can also be manually reset to prevent misunderstanding;

3. Equipped with temperature probes, smoke, fire protection systems to ensure safe and reliable during testing.

 

Capsule

*Device introduction: The design of the capsule bed cabinet is used as a battery carrier, which automatically completes the battery tray and feed by the stacking machine; complete the compression of the probe with the probe through the cylinder. Completely form a complete circuit.

*Equipment advantage:

1. The bed cabinet has 24 -hour monitoring such as temperature and smoke, and is equipped with self -sufficient protection measures;

2. Pressing the bed cabinet has a manual control function to respond to emergencies when the semi -closed closed door automatic closing function fails; when the press cabinet is maintained, it can also be manually reset to prevent misunderstanding;

3. Equipped with temperature probes, smoke, fire protection systems to ensure safe and reliable during testing.

 

DCIR needle bed

*Device introduction:

*Equipment advantage:

 

Plug/nail machine

Sealing nail welding machine

*Equipment Introduction: The sealing nail welding machine is used for the sealing nails of the square lithium ion battery in the assembly section and the injection hole welding equipment of the battery cover. This device mainly completes the functions of battery scanning, automatic feeding, laser cleaning, sealing nails, laser welding, weld appearance detection, NG sorting, automatic feeding and other functions.

*Equipment advantage:

1. High welding quality;

2. High positioning accuracy;

3. Sealing nails and dust removal;

4. Moisture and dumbfounding mechanism;

5. High qualification rate on the nail.

 

Ingredients ingredients -cylindrical battery:

Ingredients ingredient system

*Device profile: The main equipment is made of code -scanning code equipment, pre -charging/transforming/capacity needle bed equipment, pre -charged/transforming/capacity power supply cabinet equipment, disassembling/palletal & ng selection equipment, OCV/DCIR test equipment, Subject equipment, high temperature & normal temperature setting shelf, logistics conveyor line, WCS/WMS/MES system composition.

*Equipment advantage:

1. Quartet protection (temperature, smoke, spray, fire water tank);

2. Division of component cabinets and power cabinets, multi -faceted protection+automatic fire door design;

3. Automatic feeding method of the stacking machine, high efficiency in mass production;

4. Software independently develops, interact with MES, WMS, WCS systems, and has strong plasticity.

 

Intelligent warehousing logistics

Intelligent three -dimensional warehousing

*Device introduction: Intelligent three -dimensional warehouses include three -dimensional shelves, rail lane stackers, in -depth library conveying systems, information recognition systems, automatic control systems, computer monitoring systems, computer management systems, and other auxiliary devices. It is a storage management method that uses logistics equipment and three -dimensional warehouse equipment to achieve rationalization of high -level management, automation access, and simple operation.

*Equipment advantage:

1. It can greatly improve the utilization rate of the venue and reduce the storage cost of unit materials;

2. Automated access method, real -time inventory information;

3. The modular design of the design ensures that the equipment can operate stable at extremely high efficiency;

4. Customized reports are clear at a glance for warehousing materials.

 

Intelligent logistics production line

*Device profile: conveying lines, carrier, improved machines, and various logistics transportation and handling equipment to achieve high -efficiency docking of logistics and production, making the internal storage and transportation of the factory more intelligent and efficient.

*Equipment advantage:

1. Realize the automatic transportation and handling of the material, reduce the labor intensity, and improve efficiency;

2. Steady, safe and efficient, the path can be arbitrarily combined, and the flexibility is strong.

 

WMS/WCS

*Device introduction: The overall design architecture of the system is divided into three layers for management, that is, the execution layer, scheduling layer, and information management. WMS is integrated with the upper system through the interface, connected to the upper system (MES/ERP) through the Ethernet to achieve seamless integration, real -time interoperability, and resource sharing of each system.

*Equipment advantage:

1. The information management level takes the data management function as the core to achieve the collection, processing, transmission, storage, and analysis of logistics information, and make correct decisions to coordinate the business links.

2. The scheduling and monitoring layer provides a unified scheduling and management of each equipment system through the warehouse control system. Through real -time feedback information of the device layer, real -time tracking of the task execution status will ensure the safe and flexible processing of the entire task life cycle.

3. The execution level passes the on -site bus, and has a good real -time and high reliability of the process control and information transfer of the equipment system to receive the monitoring layer of each equipment system.

4. Uniform management of the project server, the server uses dual -machine to back up each other to run the same service; ensure that when a server fails, the other server shall bear the service task. Continue service.

 

For more information, please contact us. Huiyao will provide professional answers.

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Company Profile

Commercial & Industrial ESS Liquid-Cooled

HuiYao Laser Technology (LuoYang) Co,Ltd is a high-tech enterprise specializing in research and development manufacturing, and sales of equipment in the new energy industry. With support from research institutions such as the Luoyang Research lnstitute of Da Lian University of Technology, the company has built a highly skilled R&D team dedicated to providing customers with comprehensive high-endintelligent equipmentincluding laser welding equipment, battery cell assembly line equipment, module PACK automatic line equipment, and battery structural automation equipment. The company covers an area of more than 10,000 squre meters and has multiple automated production lines andadvanced processing equipment. lt has lSO45001 system certification, ISO9001 quality management systemcertification, and ISO45001 environmental management system certification. The company actively promotesstandardized production models, improves product quality management and after-sales service, and is committed toproviding customers with reliable products and high-quality services. HuiYao’products are widely used in various fields such as automobiles, electronics, and aviation, and are highly trustedand well-received by domestic and international customers. The company adheres to the development concept oftechnolocical innovation and excellent quality," continuously strenathens independent research and development andechnological innovation, and has multiple independent intellectual property rights, becoming a leader in the industry.

Commercial & Industrial ESS Liquid-Cooled

In the future, HuiYao laser Technology will continue to uphold the core values of "service first, quality first, innovativedevelopment, and common growth" continuously increase its technology investment and innovation efforts, providecustomers with even better laser equipment automation solutions, become a leader in the industry, and achieve sustainable and healthy development for the company. Company Mission: Technology-oriented, Technological lnnovation.Business Philosophy: Provide technical services with a rigorous attitude, fairness, efficiency, and a sense of responsibility, always putting customer needs first. Corporate Spirit: Diligence, integrity, innovation, and striving for excellence.

Company Strength

Commercial & Industrial ESS Liquid-Cooled

                                                   Workshop                                                                                                                  Office Area

Commercial & Industrial ESS Liquid-Cooled

                                                Customer                                                                                                                     Inventory

Company Core Technology

Commercial & Industrial ESS Liquid-Cooled

Laser Welding Technology         Quality Control Technology           Intelligent Control System     Flexible module design capability

Commercial & Industrial ESS Liquid-Cooled

                            Data management and                          traceability capability

 System integration and collaborative capabilities

Continuous innovation and research and development capabilities

Cooperation Customers

Commercial & Industrial ESS Liquid-Cooled

Certificates

Commercial & Industrial ESS Liquid-Cooled

Exhibition

Dedicated to providing customers with comprehensive high-endintelligent equipmentincluding laser welding equipment, battery cell assembly line equipment, module PACK automatic line equipment, and battery structural automation equipment. 

Commercial & Industrial ESS Liquid-Cooled

Customer Visits

Commercial & Industrial ESS Liquid-Cooled

Packing & Delivery

Commercial & Industrial ESS Liquid-Cooled

We have professional engineer support, high efficiency sales team and competitive price superiority, and attract customers from all over the world, we export to many countries, including Serbia, Turkey, Mexico, India, USA, Sri Lanka, Vietnam, Middle east and South Africa.

Customer Service

Commercial & Industrial ESS Liquid-Cooled

01. Visit the factory 02. Customer order 03. Detail communication 04. Plan confirmed

 

Commercial & Industrial ESS Liquid-Cooled

08. Delivery and after-sales 07. Pack and ship 06. Quality control test 05. Arrange shipment

FAQ

1.Q: Which procedure to secure your Quality?

A: Our company has own research & development and production base, the products have been calibrate by central laboratory professionals before before they leaves the factory, ensure the accuracy of test results and authority.

2.Q: How about your company product after-sales service system?

A: Product after-sale guarantee period is 12 months, and we can provide lifetime repair guarantee.We have agents in some countries,they can provide door-to-door service. If there is no agent, our professional pre-sales and after-sales department can reply you within 24 hours for any technical problems.

3.Q: Our country's power supply and plug are different, how do you solve it?

A: We can according to different countries and the power plug, equipped with transformer and plug that in accordance with your local requirement.

4.Q: Payment methods?

A: T/T, L/C, D/P and so on.

5.Q: Packing method?

A: Standard export wooden box packaging.

6.Q: Main export market?

A: Now our products have been exported to North America, Europe, southeast Asia, South America and other countries.

7.Q: How to ensure the customer standard use the instrument?

A: We can provide each product related video showing how to install and operate. If you have specific needs, we also can arrange engineer to the customer's company for equipment operation training.

8.Q: Whether you could make our brand on your products?

A:Yes ,We can print your Logo on both the products and the packages if you can meet our MOQ.

9.Q: Whether you could make your products by our color?

A: Yes, The color of products can be customized if you can meet our MOQ.

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