New energy storage system module production line

Our Battery PACK Automation Production Line stands as a testament to our commitment to advancing manufacturing technology and reshaping the landscape of battery production. From concept to execution, every element of this automated production line is meticulously engineered to revolutionize PACK manufacturing and empower businesses to thrive in a fiercely competitive market.

Product Description

1. Introduction of New Energy Module Production Line

A new energy module production line refers to a manufacturing setup or facility designed specifically to produce modules used in energy storage systems. These systems typically involve the creation of products such as batteries, capacitors, or other energy storage units that are essential components in renewable energy solutions like solar power, wind power, or electric vehicles.

The new energy module production line is a structured process where various components and materials are assembled, tested, and packaged to create these modules. It involves several stages, including the procurement of raw materials, assembly of components, quality checks, and final product packaging.

This production line is vital in meeting the increasing demand for energy storage solutions due to the growing emphasis on renewable energy sources and the need for efficient and reliable storage mechanisms to store and distribute this energy. The aim is to manufacture these modules in a cost-effective, efficient, and scalable manner to meet the needs of various industries and consumers seeking sustainable energy solutions.

 

2. Technical highlight of New Energy Module Production Line

► Unparalleled Efficiency: Time is of the essence in battery PACK production. HuiYao Laser's Automation Production Line is purpose-built for unrivaled efficiency, minimizing cycle times, and maximizing production output. Automated processes, seamless workflow integration, and real-time data management ensure optimum productivity.

► Precision and Reliability: Precision is the bedrock of exceptional li-ion battery module production line. Our production line leverages cutting-edge laser technology and advanced robotics for precise assembly, welding, and quality control of battery PACK components. The result is PACKs that exemplify top-tier performance and durability.

► Versatility and Customization: Acknowledging the diverse spectrum of battery applications, our automation production line offers adaptability and customization. It accommodates various PACK designs, sizes, and specifications, catering to the unique needs of electric vehicles, energy storage systems, and beyond.

► Seamless Automation and Intelligent Control: The integration of machinery and automation systems fosters a seamless and intelligent production line. Our smart automation solutions optimize process control, minimize downtime, and enhance resource utilization, all while reducing reliance on manual intervention.

► Safety and Sustainability: We prioritize the safety of our operators and the environment. The production line is equipped with advanced safety features, adhering to the highest global safety standards. Additionally, our commitment to sustainability shines through in the production line's energy-efficient design and eco-friendly practices.

 

If you want to know more information about new energy module production line, please contact us. We will provide professional answers.

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3. Overall Effect Diagram of New Energy Module Production Line

New energy storage system module production line

New energy storage system module production line

The above dimensions may change with the refinement process of the plan, and the actual product shall prevail!

 

3.1 Pole Photo Introduction

1) overall effect diagram

New energy storage system module production line

 

2) Equipment details

New energy storage system module production line

 

1. The equipment mainly consists of three-dimensional table, CCD and light source, rack cover, rangefinder, and four major parts;

2. Action process: After the module is transferred to the module camera station through the double-speed chain, the 3D platform first performs distance measurement, then takes a photo of the MARK point, and finally takes a photo of each pole. After the photo is completed, the tray descends to the next station. bit.

 

3.2 Laser cleaning introduction:

1) overall effect diagram

New energy storage system module production line

 

2) Equipment details

New energy storage system module production line

 

1. The equipment mainly consists of five parts: three-dimensional table, galvanometer, CCD and light source, rack cover, and rangefinder;

2. Action process: After the module is transferred to the laser cleaning station through the double-speed chain, the 3D platform first measures the distance, and then takes a photo of the MARK point. After the photo is completed, the pole is automatically cleaned according to the coordinates sent by the pole photo station., after the cleaning is completed, the tray descends and flows to the next station.

 

3.3 Laser welding introduction:

1) overall effect diagram

New energy storage system module production line


2) Equipment details

New energy storage system module production line

 

1. The equipment mainly consists of five parts: three-dimensional table, galvanometer, CCD and light source, rack cover, and rangefinder;

2. Action process: After the module is transferred to the laser welding station through the double-speed chain, the 3D platform first performs distance measurement, and then takes a photo of the MARK point. After the photo is completed, it automatically performs busbar welding according to the coordinates sent by the pole photo station. After the welding is completed, the tooling pallet descends and flows to the next station.

 

3.4 EOL testing machine

New energy storage system module production line

1. Operation process: lift and locate the tray, press the shell probe to the end plate or side plate.Test module total voltage, module AC internal resistance, total head-to-shell insulation, total head-to-shell withstand voltage in sequence.

Insulation Resistance Tester Realized "high-speed" insulation resistance inspection

1. The fastest judgment speed  is 50ms!

2. Quick release residual voltage↓

3. Arbitrarily set the test voltage value (25~1000V (1V resolution) setting)

4 Contact inspection function (to prevent misjudgment due to poor contact)↓

5. Shortcut inspection function (to prevent substandard products from entering the market)

The host cannot measure alone. Please purchase a separate test lead according to the purpose of measurement.

 "Express" to realize insulation resistance inspection

 

3.5 Introduction to stacking and extrusion equipment

New energy storage system module production line

 

New energy storage system module production line

 

manual stacking table

 

1. The equipment mainly consists of four parts: pallets, stacking tables, double-layer return lines, and elevators;

2. Action process: After the module is transferred to each station through the double-speed chain, the blocking cylinder will block the tray, the lifting mechanism will lift the tray and the module, and then each station will start to work. After the work is completed, the tray will fall and flow to the next station.

 

3.6 Module conveyor line introduction:

New energy storage system module production line

 

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