Prismatic lithium battery production line

Equipment introduction: The fully automatic uniform slurry system is mainly composed of the measuring distribution system, the uniform slurry system and the slurry transfer system of the slurry system, and the control system of raw materials (including powder, solvents and other auxiliary materials).

Product Description

The prismatic lithium battery production line represents a pivotal technological advancement in the realm of energy storage solutions. Prismatic lithium batteries have gained widespread recognition for their efficiency, safety, and versatility, making them a preferred choice for applications ranging from electric vehicles to renewable energy storage

Prismatic lithium battery production line

Components of Prismatic Lithium Battery Production Line

 

Powder Electrode Segment( Equipment mixing system )

The fully automatic uniform slurry system is mainly composed of the measuring distribution system, the uniform slurry system and the slurry transfer system of the slurry system, and the control system of raw materials (including powder, solvents and other auxiliary materials). The entire process is automated and intelligent production. 

Equipment advantage of Powder Electrode Segment

1. There is no metal and dust production in the whole process;

2. High -precision measurement transportation of various materials;

3. Continuously automated production of pulp system, high efficiency;

4. Intelligent management of the whole process, all production data can be traced.

 

High -Speed Double -Layer Precision Coating Machine

This equipment is to install the foil rolls on the rolling air -rising axis of the equipment, and the front and back of the roll are equipped with an iron removal mechanism to remove the foil. The materials are delivered to the squeezing coating mechanism for A -side coating, and then sent to the oven to bake. Perform the B side of the B side, bake the B side, and correct the biased mechanism after the output. The traction system drives the pole, the configuration surface density test equipment detects the B -surface density of the polar table, and finally automatically collects the volume.

Equipment advantages

The longest of the oven can be 70 meters, the hot air wind is different, the lowest speed can reach 90m/min, the surface density error reaches ≤ ± 1.0%; the efficiency is high, the surface density is stable, and the accuracy is high.

 

Rolling Division Cutter

This device completes the entire roll roller process after the coating is applied. The material is installed on the rolling device of the equipment manually. The material is controlled by the tension, and then entered the previous exhibition institution to perform rolls on the polar sheet.

Equipment Advantages

The edge of the IHA is heated, and the metal materials are rapidly heated in a short time. Before the polar roller press, high frequency heating is performed on the polar ear area; it can greatly improve product adverse rates and improve production efficiency.

 

Laser Ear Type Points and Cutting Machine

This device is mainly used for automatic cutting polar ears for lithium battery positive and negative poles. The pole film actively puts the roll, the crossing roller, the roll tension mechanism, the correction agency, the introduction of the laser cutting polar ear mechanism for polar ear cutting, after the division, the polar film is divided roll. The shape size of the laser cutting polar ears is set through the parameter setting. After cutting, the waste is automatically removed.

Equipment Advantages

1. Laser uses PSO frequency conversion technology, which can accurately control the laser single -point energy size, overlap rate, and breakpoint connection;

2. The laser has a suspended cutting function, reducing the accumulation of dust, and adopting a combination of absorption to improve the effect of dust treatment

3. Important key parts such as dust removal pipes, negative pressure cavity, and automatic or manual air volume measurement system to stabilize the cutting environment and improve the yield of cutting

4. Correction system: Use correction+cutting closed -loop control.

5. Tiring system: Adopt a high -precision tension control system, cooperate with the swing rod cache+magnetic powder brake+main and auxiliary driver servo control to achieve tension control, accuracy: ± 3%

6. This machine is equipped with polar ear enhanced muscle modules, rolling reinforcement to pole polar ear stations, increasing polar tension strength, reducing polar ears twisting, and increasing product qualification rate.

7. Polar power control is controlled by servo motors, with high accuracy and fast response.

8. Set up high -precision wire sweeping cameras and lenses, and install it on the position of the detected pole tablet through a fixed connector; the position of the detection lens can be flexibly adjusted according to the actual production process and the focal length position can be adjusted. Closed-loop control;

9. The cutting knife and cutting knife rack are modular design. It is convenient for the overall fast maintenance and replacement when maintenance, and there are statistics on the cutting knife on the touch screen.

10. The obtained volume component is divided into upper and lower revenues, with a 6 -inch air bloating shaft, using a servo motor to control independently; Tight and convenient operation.

 

Wound Machine

This device is mainly used for automatic scrolling of the battery cell. The main action processes, cathode, anode tablets, and diaphragm supply methods are adopted by rolling materials. The cathode, anode tablets and septum are actively put on rolls. Its sewage process requires to be wrapped. After the wound is completed, the station is automatically replaced.

Equipment Advantages

1. The equipment adopts multi -level correction and roll forward correction, and to form a closed -loop system with CCDOverhang detection, which greatly improves the degree of alignment of the polar film;

2. Adopt the direct drive of the motor to drive the transmission method, which greatly improves the maximum of 3m/s in the wound speed and the line speed, effectively controlling the tension fluctuations, and the tension fluctuations of the uniform speed segment;

3. For the accurate design of the polar ears to smooth the polar ear, the corner of the roller can accurately adjust the smoothing mechanism, ensuring that the polar ear levels are unpolished and folded into a product;

4. Adopt a multi -stage dust removal device, use non -contact wind knife brush dust removal technology, wind speed online monitoring technology, device layered dust isolation protection, and overall protection of the outer cover of the equipment. Eliminate dust pollution;

5. The cutting knife is grinded with high -quality materials, the cutting effect is good, the burrs are less than 10um, the cutting knife is equipped with a negative pressure dust removal device, the wind speed can be monitored, and the dust removal effect is good;

6. Intelligent control system, you can monitor multiple data online, and MES system data upload function, easily realize the operation of one -person multi -machine.

 

Cut -and -one -in -one

Device introduction: This device is mainly used for automatic cutting and automatic stacked chips for the polar sheet of lithium ion cells. Including the following functions: automatic film automatic rolls (rolled up materials that have been laser -cut for molding), correction, tension detection, tension caching, traction, hardware cutting V angle, polar cutting, double -sided magnetic & dust removal, size, size, size Detection, defect detection, CCD predetermined position, stacked chips, battery tail rolls, stickers, two-dimensional code tape, Hi-POT test & thermal pressure, battery NG discharge, dish and feeding, etc.

Equipment advantages

1. Intelligent monitoring, upload the MES system, configure 6 industrial control machines;

2. Eliminate the hidden dangers of pole scratches and multiple pieces of materials; reduce the logistics cost and labor cost of the box;

3. Polar tailoring visual sorting, lack/fold detection and detection before stacking, effectively ensure the yield layer stacking rate;

4. Adopt the tailoring diaphragm and then the tail roll.

5. Modern cutting efficiency is as high as: 260ppm, cutting accuracy is: ± 0.15mm;

6. The whole machine is equipped with a complete dust removal device to prevent cross-infection of dust, and the cleanliness inside the equipment reaches 5000-10000.

 

Whether you need more information, a quote, or advice for a project, we would be delighted to talk to you. Choose to start your new project!

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For more information, please contact us. Huiyao will provide professional answers.

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Company Profile

Commercial & Industrial ESS Liquid-Cooled

HuiYao Laser Technology (LuoYang) Co,Ltd is a high-tech enterprise specializing in research and development manufacturing, and sales of equipment in the new energy industry. With support from research institutions such as the Luoyang Research lnstitute of Da Lian University of Technology, the company has built a highly skilled R&D team dedicated to providing customers with comprehensive high-endintelligent equipmentincluding laser welding equipment, battery cell assembly line equipment, module PACK automatic line equipment, and battery structural automation equipment. The company covers an area of more than 10,000 squre meters and has multiple automated production lines andadvanced processing equipment. lt has lSO45001 system certification, ISO9001 quality management systemcertification, and ISO45001 environmental management system certification. The company actively promotesstandardized production models, improves product quality management and after-sales service, and is committed toproviding customers with reliable products and high-quality services. HuiYao’products are widely used in various fields such as automobiles, electronics, and aviation, and are highly trustedand well-received by domestic and international customers. The company adheres to the development concept oftechnolocical innovation and excellent quality," continuously strenathens independent research and development andechnological innovation, and has multiple independent intellectual property rights, becoming a leader in the industry.

Commercial & Industrial ESS Liquid-Cooled

In the future, HuiYao laser Technology will continue to uphold the core values of "service first, quality first, innovativedevelopment, and common growth" continuously increase its technology investment and innovation efforts, providecustomers with even better laser equipment automation solutions, become a leader in the industry, and achieve sustainable and healthy development for the company. Company Mission: Technology-oriented, Technological lnnovation.Business Philosophy: Provide technical services with a rigorous attitude, fairness, efficiency, and a sense of responsibility, always putting customer needs first. Corporate Spirit: Diligence, integrity, innovation, and striving for excellence.

Company Strength

Commercial & Industrial ESS Liquid-Cooled

                                                   Workshop                                                                                                                  Office Area

Commercial & Industrial ESS Liquid-Cooled

                                                Customer                                                                                                                     Inventory

Company Core Technology

Commercial & Industrial ESS Liquid-Cooled

Laser Welding Technology         Quality Control Technology           Intelligent Control System     Flexible module design capability

Commercial & Industrial ESS Liquid-Cooled

                            Data management and                          traceability capability

 System integration and collaborative capabilities

Continuous innovation and research and development capabilities

Cooperation Customers

Commercial & Industrial ESS Liquid-Cooled

Certificates

Commercial & Industrial ESS Liquid-Cooled

Exhibition

Dedicated to providing customers with comprehensive high-endintelligent equipmentincluding laser welding equipment, battery cell assembly line equipment, module PACK automatic line equipment, and battery structural automation equipment. 

Commercial & Industrial ESS Liquid-Cooled

Customer Visits

Commercial & Industrial ESS Liquid-Cooled

Packing & Delivery

Commercial & Industrial ESS Liquid-Cooled

We have professional engineer support, high efficiency sales team and competitive price superiority, and attract customers from all over the world, we export to many countries, including Serbia, Turkey, Mexico, India, USA, Sri Lanka, Vietnam, Middle east and South Africa.

Customer Service

Commercial & Industrial ESS Liquid-Cooled

01. Visit the factory 02. Customer order 03. Detail communication 04. Plan confirmed

 

Commercial & Industrial ESS Liquid-Cooled

08. Delivery and after-sales 07. Pack and ship 06. Quality control test 05. Arrange shipment

FAQ

1.Q: Which procedure to secure your Quality?

A: Our company has own research & development and production base, the products have been calibrate by central laboratory professionals before before they leaves the factory, ensure the accuracy of test results and authority.

2.Q: How about your company product after-sales service system?

A: Product after-sale guarantee period is 12 months, and we can provide lifetime repair guarantee.We have agents in some countries,they can provide door-to-door service. If there is no agent, our professional pre-sales and after-sales department can reply you within 24 hours for any technical problems.

3.Q: Our country's power supply and plug are different, how do you solve it?

A: We can according to different countries and the power plug, equipped with transformer and plug that in accordance with your local requirement.

4.Q: Payment methods?

A: T/T, L/C, D/P and so on.

5.Q: Packing method?

A: Standard export wooden box packaging.

6.Q: Main export market?

A: Now our products have been exported to North America, Europe, southeast Asia, South America and other countries.

7.Q: How to ensure the customer standard use the instrument?

A: We can provide each product related video showing how to install and operate. If you have specific needs, we also can arrange engineer to the customer's company for equipment operation training.

8.Q: Whether you could make our brand on your products?

A:Yes ,We can print your Logo on both the products and the packages if you can meet our MOQ.

9.Q: Whether you could make your products by our color?

A: Yes, The color of products can be customized if you can meet our MOQ.

 

 

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