Semi automatic lithium battery pack production line

The lithium battery module line utilizes laser welding technology and automated assembly systems to achieve high-quality, high-efficiency battery module production. Equipped with an automated assembly system, it can realize automated feeding, welding, testing, and discharging functions, improving production efficiency and product quality.

Product Description

Key Characteristics of Semi Automatic Lithium Battery Pack Production Line

 

Semi-Automatic Functionality

This line incorporates semi-automated processes, blending manual intervention with automated systems for increased efficiency while allowing for human oversight.

Modularity and Flexibility

Semi automatic lithium battery pack production line is designed with modular components, enabling customization and adaptability to various production needs. It allows for a flexible configuration suitable for different types of lithium battery packs.

Precision and Quality Control

Semi automatic lithium battery pack production line integrates precise assembly techniques and quality control measures, ensuring the consistency and reliability of the battery packs manufactured.

Enhanced Productivity

Through its automated features, the line significantly increases productivity and reduces production time, thereby boosting overall output.

User-Friendly Interface

The system incorporates an intuitive and user-friendly interface, simplifying operation and reducing the learning curve for operators.

Safety Features

Safety is paramount in the design, with built-in safety mechanisms and protocols to ensure a secure working environment for the operators.

Energy Efficiency

The production line is designed to be energy-efficient, optimizing resources and reducing operational costs.

 

HuiYao Laser's products can be applied to battery module production lines, including prismatic battery module and cell assembly lines. These production lines utilize laser welding technology and automated assembly systems to achieve high-quality and high-efficiency battery module production, providing reliable solutions for the new energy battery industry.

Through huiyao Laser's products and solutions, manufacturers in the new energy battery industry can achieve efficient and high-quality battery module production, enhancing production capacity and product competitiveness. The specific application scope and solutions may vary depending on customer requirements and market changes. For more information, please contact yao Laser's sales team, and we will provide professional consultation and customized solutions.

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1. Overall effect diagram of Semi Automatic Lithium Battery Pack Production Line

Semi automatic lithium battery pack production line

Part of line

 

2. Overall size and floor area:

Semi automatic lithium battery pack production line

 

The above dimensions may change with the refinement process of the plan, and the actual product shall prevail!

 

Part of line dimensions

3. Overall layout introduction of Semi Automatic Lithium Battery Pack Production Line

3.1 OCV sorting equipment

Working process: Place the cells in the feed belt, and send the cells to the code -scanning detection position. The transplantation clamp is placed in a different section channel according to the test results. Save the line data and grading levels; the data is stored in the local system. (The picture product is a square case cell, the actual design is designed according to the cylindrical cell)

Semi automatic lithium battery pack production line

 

3.2 Cell plasma cleaning machine

► Multi -axis motion system

The desktop dual Y four -axis robot has the characteristics of high precision, high rigidity, and compact structural design. It can be used to enter the motor/servo motor to flexibly choose the single -level semi -automatic processing according to different needs to achieve the best cost -effectiveness.

► DC step motor

Itinerary X: 600mm, Y1: 400mm, Y2: 400mm, Z: 100mm (Z -axis uses brake motors, screws)

► Movement range of one -work level: 300mm*350mm*100mm

Semi automatic lithium battery pack production line


 

3.3 Dispenser

Working process: Place the square shell cells at the station 1 or station 2, press the corresponding start button, Y -axis Jiang Electric core is sent to the point tape, and the Z axis drives the head tap The battery is performed on the point of the folder after completing it; the dual -station can be operated at the same time to save the loading time.

Semi automatic lithium battery pack production line

 

 

 

3.4 Stack and press machine

► Machine configuration:

1. Applicable module size range 250-516mm

2. The extrusion pressure can meet 4000N,

3. Adopting a speed-regulating motor, the screw feed speed is 35-122.5mm/min, the actual feed distance required for extrusion is 20mm, and the feed time is 10-34S.

►Extrusion tooling operation instructions

 

Semi automatic lithium battery pack production line

 

 

3.5. Laser welding machine

3.5.1 Device Configuration:

No.

Machine name

Model

QTY

Brand

1

PC Control system

 

1

HY

2

Laser source

MAX-6000W

1

MAX

3

Cooling chiller

6KW

1

HANLI

4

Galvanometer

6KW

1

HY

5

Gantry Welding Station

Screw guide rail: Hiwin

Servo motor: Panasonic

1

HY

 

3.5.2 Introduction to the overall layout of the machine:

► Machine parameters:

X axis servo motor drive, stroke 1000mm, Y axis servo motor drive, stroke 600mm, Z axis servo drive with brake, stroke 400mm.

► Without cover:

Semi automatic lithium battery pack production line

 

3.6 Laser Cleaning Machine

3.6.1 Function Description:

The equipment mainly realizes module pole cleaning.

Semi automatic lithium battery pack production line

 

3.6.2 The principle of laser cleaning:

Laser cleaning is the use of high-energy lasers to locally heat the material in a small area. The energy of the laser radiation diffuses into the interior of the material through thermal conduction, and the material is melted to form a specific molten pool.Feature.

 

3.6.3 Parameter:

NO

Project

Parameter

1

Equipment name

laser cleaning machine

2

Laser power

200W

3

Laser wavelength

1080NW

4

Fiber length

Standard 10M supports up to 15M

5

Way of working

Adjustment

6

Continuous working time

24 hours

7

Scan range

10-100mm

8

Working environment temperature range

15-35℃

9

Working environment humidity range

<70% No condensation

10

Operating Voltage

Single-phase 220V±10%, 50/60Hz AC

 

3.7 EOL testing machine

 

Semi automatic lithium battery pack production line

Semi automatic lithium battery pack production line

Company Exhibition

Semi automatic lithium battery pack production line

Huiyao Laser Technology (Luoyang) Co., Ltd.

HuiYao Laser is a leading global manufacturer of laser equipment, committed to providing innovative customized solutions for battery module PACK production lines in various industries. Since its establishment in 2019, HuiYao Laser has been continuously advancing the development and application of laser technology, offering high-quality, high-performance laser equipment, and automated production lines for battery module PACKs. With the support of research institutions such as Luoyang Research Institute of Dalian University of Technology, the company has built a skilled research and development team dedicated to providing comprehensive intelligent equipment for new energy, including cell assembly lines, battery structural components, module assembly lines, and PACK assembly lines. Since its establishment, HuiYao Laser has established deep collaborations with renowned domestic and international companies such as CATL, State Power Group, XuJi Group, Shengyang Power, Tianhui Lithium, Xintaihang, Haguangyu, and Honeycomb Energy.
The company covers an area of 10,800 square meters and has multiple automated and semi-automated production lines, as well as advanced processing equipment. It holds ISO 9001 quality management system certification, ISO 14001 environmental management system certification, and ISO 45001 occupational health and safety management system certification. HuiYao Laser has also obtained several utility model patents and software copyright patents. The company actively implements standardized production modes, improves product quality management, and ensures excellent after-sales service, aiming to provide reliable products and high-quality services to its customers.

 

COOPERATION

Semi automatic lithium battery pack production line

Semi automatic lithium battery pack production line

Semi automatic lithium battery pack production line

Semi automatic lithium battery pack production line

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